Foam Engineering & Packaging Solutions

The Design Team

At MSA we can confidently say that we have the largest and most dynamic foam design team in the UK.

The unprecedented size of this team, and their combined experience in foam design, means that we can provide you with a complete service like no other.

Here’s a brief guide to how they’ll work with you to design the right custom cut foam you need.

Our Design Process



By either 3D scanning your product at your premises, at our headquarters or taking a CAD (computer aided design) you may already have, we will get the basics of the design you’re looking for.



We will then discuss with you about the finer details of the design and the options available to you, such as foam density, case type and quantity.



An initial design of your foam insert will be provided and, if needed, we’ll make as many adjustments as required to make sure the design is perfect for you. Once approved, a delivery time will be agreed, the design will go out to production.

"I received the new cases today. Everything fits perfectly! Thanks for persevering to make them shine."

Steve - Digital Pro

Submitting CAD Files

Submitting your designs couldn’t be easier

Fill in the form below and attach the CAD file and send it to us, once recieved, we will review the design and information requested and contact you regarding your order as soon as possible.

Contact Us

We’re here to help

Our Nationwide Representatives

We are the only custom foam company in the UK with a nationwide team.

This means that we can come to you and begin the consultation process quicker than anyone else can.

Book a Consultation

Search for your nearest representative by clicking on the location that is nearest you on the interactive map.

You will be taken to a page with details of our representative in your area.

You can contact them to request a consultation, or request a call back.